80 - 90% of bearing and machine failures are caused by poor assembly and subsequent servicing. Professional tools and good workflows greatly extend the life cycle of the fleet and contribute to the reliability and productivity of each machine.
Carefully engineered in every detail, forged and precision machined products using the latest manufacturing technology, carefully hardened and cured, professionally mounted, tested at work load, sold and serviced by brand tools:
Tools for service
Mechanical tools
torsion and torsional oscillations of the shaft, eliminate the influence of the thermal expansion of the components to be connected, ensure a smooth start of the device. A properly designed and mounted shaft coupling extends the life of the bearings as well as the entire machinery.
Simple machine storage does not require expensive technical solutions and workshop equipment. Based on the apps we can recommend the right tools and work procedures. In our portfolio are the following types of pullers and accessories for easy and safe removal and installation of bearings:
- Betex 46 double arm puller
- Betex 47 double arm puller
- Betex 48/49 Bearing Puller
- Betex 52 three-arm puller
- Betex 54 double arm puller
- Betex 56 Inner Four Arm Puller
- Betex 62
- Betex KZZ Key
- Betex MSP
- Expander and keys
- Special pullers and accessories.
Hydraulic tools
Technology developments have a major impact on component dimensions. This also applies to hydraulic lifting equipment, hydraulic high pressure pumps and the like. Our range includes special hydraulic tools that simplify service activities.
Our portfolio includes the following types of hydraulic pullers and accessories for easy and safe bearing removal and assembly:
- BETEX HP
- BETEX HSP
- BETEX HXP
- Expanders and keys
- Special pullers and accessories.
Hydraulic equipment
- Hydraulic lifting and separation equipment.
- Betex 44 mini-press.
- Betex Mobilift.
- Betex Portable Powerkit.
- Betex WSP.
- Betex 625/630 shaft protectors.
Mobile Tools
- Enforcer "Universal 2-arm puller, 100t
- "Enforcer" Universal 3-arm puller, 55T
- Betex HXPM 50
- Betex Mobipuller
- Expander and keys
- Special pullers and accessories.
Special tools
Our portfolio includes the following types of special pullers and accessories for easy and safe dismantling and assembly of railway bearings, which includes a wide range of standard pullers, blind hole pullers, pullers with swivel jaws and special pullers, mechanical impact kits and keys for releasing bearing lock nuts:
- Two-arm pullers
- Three-arm pullers
- Four-armed internal
- Expander and keys
- Special pullers and accessories.
Hydraulic cylinders
The supply of special hydraulic cylinders (high-pressure, low-profile) is part of our company and thanks to our many years of experience we offer our customers quality and reliable maintenance solutions.
Pumps and accessories
High pressure hydraulic pumps are in many cases used as part of special hydraulic nuts and hydraulic cylinders. Their use in the assembly and disassembly of pinions allows the creation of reliable high overhang mountings.
Press
Hydraulic presses are in many plants an integral part of mechanical workshops. Thanks to their customized design and high pressure, they can be assembled correctly and safely.
The use of induction heating in industry has greatly facilitated a large number of manufacturing and service activities. Bearing heating, pinions, induction hardening and others have become not only an available process, but in many cases an essential step in service and production. Our Technical Department is at your disposal for consultation and demonstration. For several years now, induction heating has not only been used for assembly work, but also for dismantling large machine parts (monobloc wheels, pinions, sprockets, etc.).
Assembly and disassembly of bearings, pulleys, gears or pinions is currently supported by modern induction heaters. The use of cutting-edge induction devices reduces mechanical damage to machine parts, shortens assembly time, increases segment accuracy, and, in particular, reduces thermal influences on machine parts by incorrect heating.
Special features of induction heating:
- microprocessor controlled el. current
- automatically controlled heating time or temperature
- automatic demagnetization
- simple operation, clear control symbols
- multipurpose use, suitable for bearings, rings, tube inserts and gears
- manufactured in accordance with European standards and international safety regulations.
Advantages of induction heating:
- prolonging the life of bearings when properly assembled
- saving energy without preheating
- even heating of bearings
- safety, the heater, including the arm, remains cool, only the mounted part is heated
- the bearing hole remains cylindrical
- organic product, does not produce smoke, combustion products and oil waste
- ideal for 2 RS - ZZ.
Induction heating
Standard Induction Heaters
The following types of standard induction heaters are in our portfolio -> Cone Heater - hand cone induction heater | IDuctor - Manual Induction Heater | 22 ELD, 3.6 kVA. | 22 ESD, 3.6 kVA. | 38 ESD, 8 kVA. | 38 ZFD, 12 kVA. | GIANT, 40 kVA. | DL 1000, 48 kVA. | SUPER, 24 kVA. | FAST THERM 20. | FAST THERM 35. | FAST THERM 150
Turbo Induction Heaters
Our portfolio includes the following types of turbo induction heaters -> 24 XLDi portable | 24 RLD TURBO, 3.6 kVA | 24 RSD TURBO, 3.6 kVA | 40 RSD TURBO, 8 kVA | 40 RSDm TURBO, 8 kVA | 40 RMD TURBO, 12 kVA | GIANT TURBO, 48-100 kVA | SUPER TURBO, 48-100 kVA
Medium frequency heaters
NEW, REVOLUTIONARY, SIMPLE AND MAIN SAFETY WAY OF HEATING !!!
Induction heater BETEX MF Quick - heater, 400V
MF Quick - the heater enables the heating of bearings and other components quickly, safely and energy-saving.
It is a simple solution for quick and controlled assembly and disassembly, and prevents damage to components and machine parts.
Betex MF Quick - heater has great advantages:
NO DAMAGE, NO FLAMM, CAN YOU CLEAN IN PURE ENVIRONMENT, FIXED AND FLEXIBLE
PERFORMANCE, SAFETY AND ENERGY EFFICIENT
- One assembly and disassembly device
- Adjustable from 10-22 kW or 10-44 kW
- Reduces heating time and increases productivity
- Heating temperature control: overheating is not possible as it is constantly monitored
and you can edit it if necessary. When the set temperature is reached, the device will be turned on
automatically turns off.
- Safe, energy-efficient operation
- Environmentally friendly (no oil, gas)
- Process optimization by saving time
- Flexible control, easy to use.
Usage examples:
Dismantling of bearings, inner rings, labyrinth rings (eg railway, metro)
Assembly and disassembly of bearings, bushings, bearings bearings and electrical components of transmissions
Assembly of machine parts as well as large gears, clutches (eg wind power plants, paper mills, etc.)
Examples of the use of flexible heater: